Thin Gauge Forming
Custom thin gauge thermoforming plastic packaging solutions.
Expertly Engineered for Reliability. Precision-Crafted for Every Application.
Helmy Plastics specializes in high-speed thin-gauge thermoforming, delivering precision-formed plastic packaging and components for industries such as medical, retail, and consumer goods. We form a wide variety of plastics, including PVC, PETG, Styrene, PE, ABS, and others, allowing us to meet the diverse needs of our customers. Whether you need standard materials or specialty grades, we can also color-match and provide certified medical-grade, food-grade, ESD, and other materials as required by your specifications. Our thin-gauge thermoforming capabilities include vacuum and pressure forming of plastic materials as thin as 0.010″ to 0.060″ gauge. Using advanced forming techniques and tight-tolerance tooling, we produce lightweight, durable parts with consistent quality—ideal for high-volume production runs where performance, presentation, and material compliance are key.
Thin gauge thermoforming is great for producing:
Clamshells
From small and simple to large, intricate and durable, Helmy can create plastic clamshell packaging that will perform a variety of functions.
Our clamshells protect your products, keep them secure, help present your items, and provide a packaging that is economical and a great retail display.
Blisters
Our blister packaging is ideal for showcasing and protecting small products. We provide custom blister packs made from thin gauge materials that can be tailored to your product’s size and shape.
With precision trimming and high-speed manufacturing, our blister packs ensure consistent quality for medical, cosmetic, and food industries. We also offer color matching services, so your blister packaging aligns perfectly with your brand’s identity.
Packaging Inserts
Helmy Plastics manufactures packaging inserts that fit perfectly into your product packaging. Designed to securely hold items in place, our thin gauge thermoformed inserts are commonly used in medical devices, electronics, cosmetics, and more.
Our custom-designed inserts are made to your exact specifications, ensuring optimal protection and presentation for your product, whether for a single batch or large-scale production.
Packaging Trays
Our packaging trays are the perfect solution for organizing and protecting multiple products in a single package. Designed using thin gauge materials, they offer flexibility, durability, and precision.
With in-line thermoforming, we can produce trays to fit various shapes, sizes, and configurations, ideal for medical, food, and cosmetic packaging needs. Whether you need custom designs or consistent production for thousands of units, Helmy Plastics is your go-to provider.
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