Heavy Gauge Forming
Heavy gauge thermoforming services that include prototyping and distribution.
Durable by Design: Heavy Gauge Plastic Solutions
Our heavy gauge thermoforming brings form and function together—producing strong, rigid plastic parts with complex geometries and smooth finishes. Helmy Plastics forms a variety of plastics, including ABS, KYDEX, PETG, Polyethylene, Polycarbonate, Styrene, Polypropylene, and others, providing flexibility to meet the specific needs of each project. We can also color match to your exact requirements and offer certified medical-grade, food-grade, fire-retardant, ESD, and other specialized materials as needed per your specifications. Helmy thermoforms heavy gauge plastic materials up to 0.500″ thick, offering solutions that support deep draws, undercuts, and complex contours—ideal for enclosures, panels, and structural components requiring durability, dimensional accuracy, and cost-effective production. From protective housings to point-of-sale displays, we create solutions that stand up to the demands of real-world use.
Heavy gauge thermoforming provides exceptional products for:
Point-of-Purchase (PoP) Displays:
Helmy can help create quality, functional and stylish displays to help bring attention and showcase your products.
Containers:
Whether you need a small 4inch container or a large 30 Gallon tub, Helmy can help you with both thin and heavy gauge plastic containers for simple storage units, or food and FDA medical grade safe material units.
Structural Components:
Helmy Plastics manufactures structural components that offer both strength and durability. Using heavy gauge thermoforming, we produce parts for industries such as automotive, aerospace, and construction.
Our large-scale forming capabilities allow us to produce components as large as 75″ x 100″ and as deep as 16″. Whether your design is simple or complex, we work with you to create custom solutions that meet your structural requirements and fit your budget.
Panel:
Our thermoformed panels are ideal for a wide range of applications, including wall panels, machine enclosures, and other structural uses. With our advanced thermoforming techniques, we can create panels of various sizes and depths, even up to 16 inches deep.
These heavy gauge panels are commonly used in industries such as construction, automotive, and electronics. Custom color matching ensures that your panels will perfectly align with your brand’s aesthetic or project needs.
Trays:
Helmy Plastics manufactures trays that are both functional and durable, offering heavy gauge thermoforming solutions for industries ranging from foodservice to manufacturing.
Our trays can be custom-designed in any size or shape to meet your specific needs, whether for organizing components, holding products, or transporting materials. With the ability to form large parts (up to 75” x 100”) and deep draws (up to 16” deep), our trays are tough enough to handle your most demanding applications.
Housings:
Our thermoformed housings are built to protect your valuable equipment, machinery, or electronics. Made from heavy gauge materials, we can produce durable, impact-resistant housings that are custom-designed for your exact specifications.
Whether you need a small protective case or a large, intricate housing for heavy-duty machinery, Helmy Plastics has the equipment and expertise to deliver high-quality, affordable solutions. Custom color matching and material options (such as ABS, PETG, PVC, and more) ensure a perfect fit for your needs.
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